How to remove orange peel by wet sanding - Advanced Detailing Class

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How to remove orange peel by wet sanding - Advanced Detailing Class


At a recent detailing class here at Autogeek in Stuart, Florida, everyone that attended had the opportunity to learn how to remove orange peel by wet sanding the paint by machine. This included the entire process from start to finish working on a custom, 1963 Chevrolet Impala.

Here are the steps taught in this class...

Waterless & Rinseless Wash to clean exterior before sanding
You must remove any loose dirt as a normal "best practice" before doing any other procedure, especially wet sanding. When it comes to classic cars, as a practice it's not a good idea to use a normal wash with lots of water running into areas you cannot dry as this can cause a potential rust problem.


Removing above surface bonded contaminants
For this project we used the Speedy Prep Surface Towels. After washing we inspected the paint and sure enough it has a rough, coarse texture. So before using high-end sanding discs it's faster and more cost effective to remove the contaminants before you sand.


Tape off edges, raised body lines, trim and any other area that you want to protect
The 1963 Impala has a raised body lines so we taped these off as well as edges between panels. Paint tends to be thinnest on edges and raised body lines so it's important not to sand over these areas.


Measure paint thickness
Before you do any work to a car it's important to measure the various body panels to get an idea of how thick or how thin the paint it. A paint thickness gauge is used as a "Big Picture Indicator" to help you make the "Go" or "No Go" decision for any paint correction process and especially when you're going to turn loose a group of people new to sanding and using rotary buffers on a custom car with a custom paint job.


Machine sand to level orange peel and surface texture
For this project we used 3M Trizact 3000 Sanding Discs with a variety of dual action polishers including,

  • 3M Orbital Air Sander
  • Porter Cable 7424XP
  • Meguiar's G110v2
  • Griot's 6" DA Polisher
  • Griot's 3" DA Polisher

Compound paint using rotary buffers to remove sanding marks
For this project we used Meguiar's M100 Pro Speed Compound with Lake Country 100% Wool Cutting pads and a variety of rotary buffers including,

  • Flex PE14 lightweight, compact rotary polisher
  • DeWALT 849X full size rotary buffer
  • Makita 9227 full size rotary buffer
Polish paint using rotary buffers to remove holograms left by compound and wool pad fibers
For this project we used the same rotary buffers but switched over the Meguiar's M205 Ultra Finish Polish and Lake Country Black CCS and Flat Foam Finishing Pads.


Jewel paint to maximize gloss and clarity for a show car finish
For this project we used the same rotary buffers plus Lake Country Gold Jewelling Pads and Menzerna SF 4500


Machine wax to seal the paint
For this project I shared tips and techniques on how to apply a show car finishing wax by hand just so everyone could see how to do this carefully and then shared how to use basic DA polishers like the Porter Cable, Meguiar's and Griot's DA Polishers to machine apply Max Wax a non-cleaning, show car wax.


Now I'll let the pictures do the talking...


:)
 
Rinseless Wash and Waterless Wash
First up we need to get the exterior clean. For most classic and antique vehicles I never personally wash them and recommend to others to avoid washing them. The reason for this is to avoid getting water/moisture into places you cannot get to in order to dry completely thus potentially creating a rust problem. This is especially true for any body-off-frame restorations where someone has already invested a lot of time and money removing any rust.

Waterless and Rinseless Washing is the Trend
Waterless and Rinseless Washing has been the trend for years now and will continue to be the trend into the foreseeable future. Inf fact look for the term Blue Gold to be used more as it relates to clean water supplies.


To get the 1963 Chevy Impala clean we went over how to use both a Rinseless Wash and a Waterless Wash using products from the Detailer's Line. For this portion of the class I removed the Grit Guard Universal Pad Washer from the Pad Washer Cart and placed a graduated 5-gallon bucket in it's place. With this set-up you don't have to bend over and you have a place to set your supply of clean microfiber towels and drying towels.


2013_Jan_Detail_Class_202.jpg



Avoiding instilling swirls and scratches when doing a rinseless or waterless wash means using lots of microfiber towels. The idea being is after you get dirt particles onto a microfiber towel you either turn to a clean side, rinse in your rinseless wash bucket or switch to a clean towel. (Your choice)

2013_Jan_Detail_Class_203.jpg



Rinseless Wash
Quality microfiber towels are soft to your paint when you wipe polish and wax residue off the surface and in the same way are soft to your car's paint when used with a rinseless or waterless wash.

2013_Jan_Detail_Class_204.jpg



In this demonstration I'm showing the extreme anal retentive way to clean the surface and that is to make two wipes with one towel and then retire the towel and start a new with a clean towel.

2013_Jan_Detail_Class_205.jpg



Waterless Wash
The key to using a waterless wash is to use the product liberally, that means use a LOT of product to hyper lubricate the surface.

2013_Jan_Detail_Class_206.jpg




Hands-on Time
Everyone gets with the program and gets this car washed and wiped clean...

2013_Jan_Detail_Class_207.jpg


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Done.
Took us only a few minutes to get the clean and dry.


:)
 
How to use the Speedy Prep Surface Towel to Remove Above Surface Bonded Contaminants

Now that we have the 1963 Impala SS clean and dry, it's time to learn how to use the Speedy Prep Surface Towel instead of detailing clay to remove any bonded contaminants off the paint.

2013_Jan_Detail_Class_211.jpg



Speedy Prep Surface Towels ready to go to work!

2013_Jan_Detail_Class_212.jpg



First I had a number of people do the Baggie Test to feel how contaminated the paint truly was. Here's Jeff feeling the paint.


2013_Jan_Detail_Class_213.jpg




Next I spray some Detailer's Universal Clay Lubricant liberally onto the paint...

2013_Jan_Detail_Class_214.jpg




Then using the towel folded 4-ways I rub it over a section of paint till I no longer hear any sound or feel any contaminants.

2013_Jan_Detail_Class_215.jpg


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The paint feels smooth as glass but I'm going to have Jeff check my work using the baggie test.


2013_Jan_Detail_Class_218.jpg


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2013_Jan_Detail_Class_220.jpg



The Speedy Prep Surface Towel works great for decontaminating paint and the feedback I received from everyone that had never used it before was overwhelmingly positive.



Hands-on Training and Practice
Now it's time for everyone to get busy and get the paint on this car decontaminated and as smooth as glass.

2013_Jan_Detail_Class_227.jpg



2013_Jan_Detail_Class_228.jpg



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2013_Jan_Detail_Class_230.jpg




And done!


Now it's time to set-up for machine wetsanding...



:xyxthumbs:
 
Tape off edges, raised body lines, trim and any other area that you want to protect
The 1963 Impala has a raised body lines so we taped these off as well as edges between panels. Paint tends to be thinnest on edges and raised body lines so it's important not to sand over these areas.

Wetsanding_Orange_Peel_Class_001.jpg


Wetsanding_Orange_Peel_Class_002.jpg


Wetsanding_Orange_Peel_Class_003.jpg





Measure paint thickness
Before you do any work to a car it's important to measure the various body panels to get an idea of how thick or how thin the paint it. A paint thickness gauge is used as a "Big Picture Indicator" to help you make the "Go" or "No Go" decision for any paint correction process and especially when you're going to turn loose a group of people new to sanding and using rotary buffers on a custom car with a custom paint job.

Wetsanding_Orange_Peel_Class_004.jpg




Machine sand to level orange peel and surface texture
For this project we used 3M Trizact 3000 Sanding Discs with a variety of dual action polishers including,

• 3M Orbital Air Sander
• Porter Cable 7424XP
• Meguiar's G110v2
• Griot's 6" DA Polisher
• Griot's 3" DA Polisher

Wetsanding_Orange_Peel_Class_005.jpg


Wetsanding_Orange_Peel_Class_006.jpg


Wetsanding_Orange_Peel_Class_007.jpg


Wetsanding_Orange_Peel_Class_008.jpg



Compound paint using rotary buffers to remove sanding marks
For this project we used Meguiar's M100 Pro Speed Compound with Lake Country 100% Wool Cutting pads and a variety of rotary buffers including,

• Flex PE14 lightweight, compact rotary polisher
• DeWALT 849X full size rotary buffer
• Makita 9227 full size rotary buffer


Wetsanding_Orange_Peel_Class_009.jpg


Wetsanding_Orange_Peel_Class_010.jpg


Wetsanding_Orange_Peel_Class_011.jpg


Wetsanding_Orange_Peel_Class_012.jpg


Wetsanding_Orange_Peel_Class_013.jpg


Wetsanding_Orange_Peel_Class_014.jpg


Wetsanding_Orange_Peel_Class_015.jpg


Wetsanding_Orange_Peel_Class_016.jpg


Wetsanding_Orange_Peel_Class_017.jpg


Wetsanding_Orange_Peel_Class_018.jpg


Wetsanding_Orange_Peel_Class_019.jpg



:)
 
Next is polishing paint using rotary buffers to remove holograms left by compound and wool pad fibers
For this step we switched over the Meguiar's M205 Ultra Finish Polish and Lake Country Black CCS and Flat Foam Finishing Pads.


Wetsanding_Orange_Peel_Class_020.jpg


Wetsanding_Orange_Peel_Class_021.jpg


Wetsanding_Orange_Peel_Class_022.jpg


Wetsanding_Orange_Peel_Class_023.jpg


Wetsanding_Orange_Peel_Class_024.jpg


Wetsanding_Orange_Peel_Class_025.jpg




Next we jewelled paint to maximize gloss and clarity for a show car finish using rotary buffers
For this project we used Lake Country Gold Jewelling Pads and Menzerna SF 4500

Wetsanding_Orange_Peel_Class_026.jpg


Wetsanding_Orange_Peel_Class_027.jpg


Wetsanding_Orange_Peel_Class_028.jpg


Wetsanding_Orange_Peel_Class_029.jpg


Wetsanding_Orange_Peel_Class_030.jpg


Wetsanding_Orange_Peel_Class_031.jpg


Wetsanding_Orange_Peel_Class_032.jpg


Wetsanding_Orange_Peel_Class_033.jpg


Wetsanding_Orange_Peel_Class_034.jpg


Wetsanding_Orange_Peel_Class_035.jpg


Wetsanding_Orange_Peel_Class_036.jpg


Wetsanding_Orange_Peel_Class_037.jpg


Wetsanding_Orange_Peel_Class_038.jpg


Wetsanding_Orange_Peel_Class_039.jpg


Wetsanding_Orange_Peel_Class_040.jpg


Wetsanding_Orange_Peel_Class_041.jpg



:)
 
Next we machine waxed the paint to seal it for protection while creating a high gloss, wet-looking shine that everyone loves
For this project I shared tips and techniques on how to apply a show car finishing wax by hand just so everyone could see how to do this carefully and then shared how to use basic DA polishers like the Porter Cable, Meguiar's and Griot's DA Polishers to machine apply Max Wax a non-cleaning, show car wax.



Wetsanding_Orange_Peel_Class_042.jpg


Wetsanding_Orange_Peel_Class_043.jpg


Wetsanding_Orange_Peel_Class_044.jpg




Applying paste wax to the face of a soft foam waxing pad on a DA polisher...

Wetsanding_Orange_Peel_Class_045.jpg


Wetsanding_Orange_Peel_Class_046.jpg


Wetsanding_Orange_Peel_Class_047.jpg


Wetsanding_Orange_Peel_Class_048.jpg



Machine waxing enables you to lay down a thin, uniform layer of wax...

Wetsanding_Orange_Peel_Class_049.jpg


Wetsanding_Orange_Peel_Class_050.jpg




Now it's time to carefully remove the wax using good technique and clean, soft microfiber towels folded 4-ways...

Wetsanding_Orange_Peel_Class_051.jpg


Wetsanding_Orange_Peel_Class_052.jpg




And here's the final results...

64and63_Finished_009.jpg


64and63_Finished_010.jpg


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64and63_Finished_016.jpg




For many of the people that attended this class, this was the first time they've


Used a waterless wash and a rinseless wash
Used the Speedy Prep Surface Towel
Taped-off a car
Measured paint thickness
Machine sanded to remove orange peel plus horrendous holograms
Machine compounded using wool pads on rotary buffers with an aggressive compound
Machine polished using foam pads on rotary buffers
Machine jewelled using foam pads on rotary buffers
Machine applied a show car finishing wax


My goal is with all my classes is not to make people experts because you become an expert over time through experience. Instead my goal is to teach the above basic skills and techniques for each of the procedures and most importantly, bring everyone's comfort level up to a higher level to give them the confidence to use these various procedures for all their future detailing projects.


I teach a limited number of classes each year and I make the same promise to everyone at the beginning of the class and that is to pour my heart and soul into the class, (the class means the people), and literally do a brain dump.

For more information on my next classes click the links below...

Advanced Wetsanding & Polishing Classes - February 23rd & 24th - Limited to 8 people

Exclusively focused on all aspects of polishing paint.


Mike Phillips' Detailing Boot Camp - May 4th & 5th, 2013

My bootcamp classes go over both interior detailing as well as exterior detailing.


Both classes are fast paced and heavily hands-on. I guarantee you'll learn a lot and have a lot of fun plus you'll sleep well at the end of each class.


Hope to see you at one of my next classes...


:)
 
Excellent write up and pictures came out great.


Thanks Chris...

Ray here at work was my cameraman and he did a great job.


I like to create these threads to document the kind of projects we work on at our classes so others can see exactly what you get to do and what you get to work on at a class here at Autogeek.

This was a good project and everyone that attended this class can now walk the walk and talk the talk.

This isn't the first class like this here at autogeek and there are more coming up...


:xyxthumbs:
 
hi there, i was wondering why did you don´t use flex 3401 with the 3M trizact system ?
 
hi there, i was wondering why did you don´t use flex 3401 with the 3M trizact system ?


Great question!


You know I've never tried using the Flex 3401 for dampsanding but my thoughts were it might be too aggressive. If it's too aggressive you could potentially remove too much paint to quickly. That's not a good thing for paint that normally trends on the thin side to start with except for custom applications.


So... let's see if it works...


Here's one of my black demo hoods and I've sanded it down using #3000 Trizact on a Flex 3401 using clean water with a drop or two of car wash soap.

On the left I sanded at the 1 speed setting and on the right I sanded on the 6 speed setting

Flex_3401_Wetsander_001.jpg



Scalloping
The arc looking pattern I call scalloping and this is where the sanding disc appears to be digging in or biting in deeper throughout the oscillation movement of the polisher.
In person, the scalloping pattern looks deeper or more aggressive on the high speed side.

Below on the right side of the panel is the section I sanded using the high speed setting.

Flex_3401_Wetsander_002.jpg



Below is the low speed side...

Flex_3401_Wetsander_003.jpg





Right side

Flex_3401_Wetsander_004.jpg



Left Side

Flex_3401_Wetsander_005.jpg



Below
M101 Foam Cut Compound with a 6.5" LC Wool Cutting pad on a Flex PE14

Flex_3401_Wetsander_006.jpg



Below
After cutting I re-polished using same tool and compound but switched to a 6.5" Hybrid pad.

Flex_3401_Wetsander_007.jpg




Results

Question: Does the Flex 3401 work to machine wetsand?

Answer: Yes.



My comments...
Would I use it to sand down a car? Not as long as I had a PC type DA Polisher available or a air powered orbital sander. Just too aggressive feeling for my risk taking level.


Great question, glad you asked.



:)
 
thanks for the answer with pictures and everything

if someday i need to do this i will be really careful due to i only have this machine or do it by hand
 
Mike, sorry if it has been answered already but do you have an article of dry-sanding versus wet-sanding? When's the appropriate time and place to use either one?
 
Mike, sorry if it has been answered already but do you have an article of dry-sanding versus wet-sanding? When's the appropriate time and place to use either one?


I don't because in the past I have not been a huge fan of dry sanding not because it doesn't work well but for safety reasons and the dust it creates. Papers and discs tend to load up easier and faster and this uses up your paper and discs faster. $$$


Check the forum tomorrow though and see what I post...


:)
 
Mike, sorry if it has been answered already but do you have an article of dry-sanding versus wet-sanding? When's the appropriate time and place to use either one?


I don't have an article at this time on dry sanding but I'll have one soon enough.

There are benefits to both dry sanding and wet sanding, which I'll outline in the article. Dry sanding works great and makes it very easy to see your progress when removing defects like dirt in paint or orange peel, the thing to remember though is to always wear a respirator if you're going to do a lot of dry sanding, like sanding down an entire car, for health reasons.

It also makes a lot of dust so just be prepared for the dust issue. Wetsanding is also messy but the dust is trapped in your sanding water and ends up on the floor, not all over the place or in your lungs.


I'm really excited about the new flexible 3M Hookit Sheets although I wish they went to a higher grit level than #1500. There's probably a reason for this besides #3000 and #5000 are available in Trizact sanding discs although you can use the Trizact sanding discs by machine AND by hand.


Check this out...

Dry Sanding & Wet Sanding with 3M's Flexible Abrasive Hookit Sheets


Here you can see the orange peel being removed as you look towards the bottom of the picture the orange peel is being removed leaving behind a very flat surface that after compounding and polishing will produce a smooth, high gloss finish with excellent Distinction of Image or DOI.

3M_Flexible_Abrasive_Hookit_Sheets_P1500_006.jpg





:)
 
When will you be offering an advanced wet-sanding / damp-sanding & polishing class? How in depth will your January 2014 class get into this topic? Thanks.
 
When will you be offering an advanced wet-sanding / damp-sanding & polishing class?

I cover this in all my boot camp classes...

Next one is coming up in September... Click on the graphic at the top of each page that reads,

Autogeek's Show Car Garage Detailing Boot Camp hosted by Mike Phillips



How in depth will your January 2014 class get into this topic? Thanks.

Very in-depth. So in-depth that I'm proven right every time I teach the art of wetsanding.

What am I right about?


After a person learns how involved it is to wetsand a car from start to finish, (not just a spot but an entire car), without making a mistake, they tend to never want to do it again.




How to wet sand a car



:xyxthumbs:
 
Impressive what you can do in ~8 minutes!

I simply love watching your time lapses, I end up more tired watching than you doing this marvelous, show car work. How is it possible?!

Sorry if this sound cliche, You're the MAN!

Thanks for one more lesson.

Kind Regards.
 
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