Hi Bob,
Was just about to log out for the day and found your post with no replies... Sorry about that, I've been offline working on other projects.
The topic of
can you remove sanding marks using a DA polisher comes up quite often.
Another way to say it would be,
Can you remove sanding marks using a tool that the buffing pad will stop if you apply too much pressure or the face of the pad is on edge or on an un-even surface?
Can it be done? Yes, I've written an article on this topic and actually removed sanding marks out of a "Factory Baked-on Finish", which generally speaking will be more difficult to do than working on fresh, usually softer paint.
The best tool for the job is a rotary buffer because it has so much more power being a direct drive tool.
I have helped a number of people do this exact thing you want to do and at least one of them posted a follow-up to the project. Lots of people join forums, ask questions, get answers and then we never see or hear from them again. His results were just what I expected, it took a long time...
Keep in mind, it's easy to sand paint, that's putting scratches into the paint, removing 100% of them is the tricky part. Everyone has different criteria and expectations of what's "good" in their eyes, for me and in my position, when I type about removing sanding marks, demonstrate removing sanding marks or do it as a job, the criteria is 100% removal. I point this out because you can sand paint and then restore a glossy, shiny finish, but that doesn't mean 100% of the sanding marks are removed, it just means the surface is shiny and all too often many tracers or pigtails remain.
But it can be done, probably the best recipe I can think of for success would be a rotary buffer, and if you're open to this idea then the Makita Rotary Buffer is a very good choice and with small buffing pads you could learn to use it and get the job done faster and more effectively.
Makita Rotary Buffer
If you're dead set on using a tool with a
Free Floating Spindle Assembly then here's one way you could probably do it...
Cutting
DA Polisher
Meguiar's M105
5.5" Surbuf MicroFinger Buffing pads
After that you would have to polish the paint to remove any tick marks or haze left by the MicroFinger buffing pads and the oscillating action of the tool but that's to be expected.
Here are some important and related threads for you to read before undertaking such a project, the first one is long, about 10,758 works with close to 100 pictures... but very in-depth and it would make the buffing step faster...
Damp-Sanding Tools, Tips and Techniques by Mike Phillips
Here's where I documented removing sanding marks with a DA, note I used some VERY non-aggressive product on purpose to show would could be done with this approach, using a more aggressive pad and product would make the job faster and easier...
Removing Orange Peel & Sanding Marks with the Griot's ROP and the Wolfgang Twins
More...
Wet-sanding, Color-sanding & Damp-sanding
How to choose the right polisher for your detailing project
Wet-sanding - Fresh Paint vs Factory Paint
Meguiar's 6" Unigrit Sanding and Finishing Discs
Surbuf MicroFinger Buffing Pads now at Autogeek!
The Free Floating Spindle Assembly - The Story Behind The Story...
The practical differences between single stage paints and a clear coat paints
Tracers Tracers - RIDS - Pigtails - Cobweb Swirls - Rotary Buffer Swirls - Holograms - Water Spots - Bird Drooping Etchings - Micro-Marring
This would apply for removing "any" below surface defect, which includes sanding marks...
The Definitive How-To Article for Removing Swirls, Scratches and Water Spots Using a Porter Cable 7424XP, G110v2 or Griot's Garage Polisher -
Includes Videos
Please reply and let me know which direction you want to go in...
