How I modified my Flex XC3401 Backing Plate to use 4" Pads.

Kaban

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Hi ladies and gentlemen,

I want to share with you all how I modified my Flex XC3401 backing plate to use with 4" spot pads. I bought the XC over a year ago, it was the first buffer I purchased. I noticed how there was a lack of backing plates to choose from. Well, at the time, there was no choice at all, this was way before Flex introduced their 4-3/8" BP and waaay before the LC backing plate system which is hitting the market right now.

Basically, I ordered an extra 5.5" backing plate from Flex (same one that comes standard on all the XC3401s). What I did was trim it down to where the outer plastic portion of it was the same size as the metal housing on the buffer. The inner foam/velcro part was trimmed down to just a hair larger than 3.5".

I wanted to share this a long time ago, but figured I'd give it some time until I gave it a good "test drive". Well, I've used it dozens of times over the past year and it definitely works. The machine operates just as smoothly and effectively as it does with the factory BP. It's actually easier to control with the small BP and small pads.

I use a rotary 90% of the time now, but still take this out from time to time. I'm really not posting this to say it's the way to go or to tell you guys that you should do it, just for the sake of showing, that YES, it can be done, and it can be done cheaply. If you wish, by all means go ahead, it works flawlessly I've put it through many many hours of polishing and couldn't be happier with it. The best part is, it's not too difficult to make, I just used a dremel tool. Drill a hole into a small 2X4 block of wood, put a metal post on it, insert the bp onto the metal post and turn it as you're trimming away with the Dremel. Kinda like a lathe.

Here's some pics of it (and the standard 5.5" bp for comparison's sake):

Standard Flex BP with a 6.5" LC pad:

dsc4694d.jpg


Here you can see the back side of both backing plates next to each other:

dsc4695.jpg


Front side of both backing plates:

dsc4696t.jpg


Side profile of the standard backing plate:

dsc4697i.jpg


Side profile of small backing plate:

dsc4698y.jpg


Close-up shot:

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Another close-up from the side:

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With Buff & Shine 4" pad:

dsc4701c.jpg


Mounted on the machine:

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On the Flex with a pad:

dsc4703y.jpg
 
Very interesting work, congrats!!!

What attachment did you use on Dremel to do this?


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Do you think it would be any different with 4 3/8 flex plate, as it seems it's a lil different at the back?!

BP.gif
 
Do you think it would be any different with 4 3/8 flex plate, as it seems it's a lil different at the back?!

BP.gif

I personally don't own that backing plate, so I can't say for sure, but from the looks of it, it should be alot easier to trim that BP to size, since you won't really be trimming any of the plastic at all (assumingly)... you would just be cutting away at the foam and Velcro portion.

When I started, I first trimmed the outer plastic part of the BP with the ribs that goes at a slant, so it looked just like the 4-3/8BP, and then I trimmed the foam/Velcro down to size.

So, if you start with the 4-3/8, half the work is already done, all you'd need is to trim the inner part which is the foam and Velcro and that's the easy part. That's my best guess.
 
Excellent job on the modification,:xyxthumbs:

Especially for the wait of the FLEX "new" 4" backing plate system,that I pre-ordered back in November and still waiting the release of it.

Job well done Kaban!
 
Nice work!! :cheers:

My buddy Tad had one milled down for me at a machine shop about a year ago. He made it 3 15/16" for my 4" HT pads. Been working great for me as well.
 
I wish Tad is my buddy too :cheers:
any local machine shop would be able to turn the bp on a lathe for cheap, or you can just get a spare bolt and chuck it in a drill and buy a lathe bit or use a razor blade(the flex bp's where it would be trimmed looks like foam)
 
Is 4 7/8" the suggested diameter "cut-down" diameter to use 5.5" pads.

I have a FLEX 3401 coming in on Wednesday and I already have a lot of 5.5" CCS pads that I have been getting good results with on my PC 7424.
 
u can take the stock backplate , use a utility knife and cut around , taking off the foam/Velcro right up to the plastic housing of the backplate . I use this with 5" hybrids pads .
 
Notice the pictures are all missing in the first post?

They were hosted by the OP on Imageshack and my guess is the reason they are now Red X's is because the OP deleted them to free up "free space" and then replaced them with other pictures.

The result... red x's anywhere on the Internet he posted these pictures.

Just a guess on my part...


Photobucket and Missing Pictures



And here's another related article...


If you're going to be a "Forum Person" on ANY forum, help yourself by learning how to work with picture on the Internet



:Picture:
 
All I see is TEXT.....Sure would be nice see those photos!! :props:

This is the reason I've been uploading photos to Autogeek's gallery...they'll always be there...:props:
 
I recently purchased 3401 and had the backing plate ground down to accommodate 5.5" CCS pads.

The machine shop charged me $5. I was so please with the results that I gave him $10.

He used a sanding machine and it took all of two minutes.

I had him take the foam and hook & loop down to the black plastic. This gives approximately 1/4" of pad beyond the backing plate.

I used it last night and enjoyed it thoroughly.

I may take it back and have another 1/2" taken off to give myself more margin for error. 4 7/8" is probably the idea size for using 5.5" pads
 
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