1963 Honda Dream 305 long term project.

tuscarora dave

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I took this bike into my shop a month or so back. It belongs to a friend of a friend. While this project will bring in some money, it's not necessarily a money job. It's more of a behind the scenes hobby project that would otherwise just be sitting in the owner's shed getting no work at all. My buddy called me about it and asked if I'd be interested in working on it to get it running and clean it up for his friend and previous co-worker. I told the owner that if I could have it until next summer that I would work on it on an as I get time basis more as a hobby than a paying job. I told him that there would be value in getting the documentation photos during the recon process so I can make up sort of an antique recon portfolio for myself to market this particular service into the future, and cut my labor rate more than in half for this particular project. I thought I'd share some of the photos here.

It's not every day you see a 1963 Honda Dream, let alone one in pretty decent original condition such as this one. This will be a therapeutic hobby activity for me as detailing in general has become more of a chore than a hobby. The plan is to clean it up as best as possible keeping all the original paint intact. The motor will be removed, disassembled, polished up as well as the replacement of any available parts that are in need of replacement such as kick starter gear (broken teeth) and any oil seals and gaskets along the way. The wheels will be removed, polished as well as the replacement of the wheel bearings, sprocket drive buffers etc. that may be in need of replacement.

I'll share some photos along the way as I work on this piece of history. Here are some photos of the bike upon arrival to my shop.

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Whatever parts you don't see in the photos such as side covers, throttle grip, mirrors and a few other miscellaneous parts are in a basket along with a full set of repair and parts manuals and a CD-Rom copy of a Chilton manual on the bike. The bike is 100% original and is 100% complete.

This bike ran 10 years ago when stored in a storage shed. After soaking the inside of the cylinders down with WD-40 a few times over a month or so to free up the piston rings, I checked for compression then hooked the battery and ground strap up and checked for spark. We had spark so I injected a little gas into the cylinders and replaced the spark plugs and pressed the starter button and the bike started for a few seconds. The owner wanted me to confirm that the bike would run before getting started on the project. It's a go.

I bought a small hand held pneumatic rotary polisher last week and couldn't wait to test it out so I did a primary cleaning of the bike and then played around with the little polisher and a soft Cyclo polishing pad on the painted front forks and headlight cover this weekend.

Here's a picture of the bike after the initial cleaning.

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Here's a photo of how the paint is turning out using Poorboy's World Polish with Carnauba Blue and my little rotary polisher.

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This should be a fun project to be involved with as time permits and I'll update this thread as I get newer photos of the project.

Thanks for looking, TD
 
WOW!!! Incredible! Thats a good looking bike and I can't wait to witness the journey. Thanks for sharing!!!
 
I've never seen one of those bikes! Thanks Dave and I can't wait to see more :)
 
Dave, that's great! I'll be keeping an eye out for updates. Boy, that thing IS old...it's a year older than me, hehehehhehe. Can't wait for the updates. Very cool.
 
OH BOY!

That was my first MC. Geeze was it really 'that' long ago (BIG sigh)? They were very smooth if I remember. I rode the bejabbers outa that critter.

Needless to say I will be following...

Bill

How's Jack?
 
My mom had one of those when she was a teenager. I've thought it would be neat to fix one up for her someday.
 
OH BOY!

That was my first MC. Geeze was it really 'that' long ago (BIG sigh)? They were very smooth if I remember. I rode the bejabbers outa that critter.

Needless to say I will be following...

Bill

How's Jack?
Thanks Bill, Jack is doing much better and back to her usual adventurous self. My father accidentally left the front door open yesterday and Jack was gone. Off on one of her adventure hikes, she wondered out along the interstate and was picked up by (of all people) a friend of my sister's who called in the info on Jack's collar and when she heard the name of the dog owner, she called my sister and asked "Do you have a brother named Dave?" She brought jack to my sisters place and I got her back. Dad and I had a serious talk about shutting the door behind us.

One lucky dog!!
 
As for the bike, I wish I had more time to work on it now. My next step will be to get some Flitz Aluminum Preclean to try and clean up the motor before polishing it.
 
A friend of mine had one of those in high school. He rode it to school when it was below zero!
 
Boy that brings back memories. One of my best friends that I use to ride with in HS had a white one. It was a head- turner back then.
 
I had one of those.

Bought it new.

It was all I could afford at the time.

Worst motorcycle I have ever owned, Couldn't wait to get rid of it.

Very next bike was a Kawasaki triple 750 two stroke. Evil on two wheels. Loved that beast.

It tried to kill me every time I rode it.

But that damn Honda just killed me slowly. Bad handling, uncomfortable, slow, crap brakes.

But please enjoy your restoration. Just DON'T EVER RIDE IT!
 
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Very next bike was a Kawasaki triple 750 two stroke. Evil on two wheels. Loved that beast.

It tried to kill me every time I rode it.
When I was in H.S. a buddy of mine rode his early 70's H3 drag bike up to my house. It had a Perrelli car tire, wheelie bars, stage 3 port and polish, after market power pipes, air shifter and ran on alcohol and castor oil.

After doing a lengthy burnout on the side street, he asked if I wanted to ride it. I said "Oh Hail No!!" Wicked machine for sure!

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^^^^It looked a lot like this but it was the H3 750^^^^
 
Excellent project td.
In-frame or tear down for bright parts resto?

If I recall correctly, I spied a sewn cotton wheel in one of your photos of your mobile van.
Flitz Preclean is an effective product, but If I were going through the process of tear down, I would also be more inclined to use abrasive pads to remove the above mess off the bright parts. Also, if going greaseless, just be aware of the time involved loading up, and the short duration of using the felt bobs.
 
Best of luck Dave. What a great project. Looks a hundred times better already.

I honestly thought you were already done with it in the first after picture. Looks so good.
 
Whatever happened with this?

I got too busy to spend time on it, the owner kept asking if I had gotten to it and eventually it was in both our best interest if he came to get it. I wanted to work on it but it just didn't work out.
 
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