Headlight restoration by hand

duffthebluff

New member
Joined
Apr 15, 2013
Messages
135
Reaction score
0
Hello fellow members,

I need your help, I'll be doing a headlight restoration project this weekend and I'd like to ask if anyone has done restoration with a sand paper and wetsanding the lenses by hand. Is this doable? I heard that its pretty hard to do.

My grits would start off at 800, 1500 and finally 2500.

Thanks!

Ian Duff
Shineville Auto Detailing
Manila, Philippines
 
Easy to do. Use the grits as you list. After sanding, polish with compound, say menz 1000, and an orange pad to really clean off lenses. Wipe off with IPA or eraser. Then seal. Used CarPro DLux last time and it's still holding up well.
 
Easy to do. Use the grits as you list. After sanding, polish with compound, say menz 1000, and an orange pad to really clean off lenses. Wipe off with IPA or eraser. Then seal. Used CarPro DLux last time and it's still holding up well.

Agree with this but I would hit it with a 105 then 205 will work faster and finish with a high# as he said imo
 
I have always wet sanded lights by hand without any issues
 
Yup, sanding by hand is easy. I use the crosshatch technique and finish my last grit size horizontally. Then some menzerna fg400 followed up with sf4000 and sealed.
 
Thanks for your help guys, I'll reply to this thread whatever happens in my restoration. Hope nothing goes wrong lol

Ian Duff
Shineville Auto Detailing
Manila, Philippines
 
The sanding by hand is the easy part. Compounding and polishing take more effort by hand and don't typically yield as good a result. Use a light touch with the heavier grits and you won't have as much to do with the lighter grits.

Anything can be accomplished with time and muscle though, you may have to weigh the cost of time vs. price of a machine if you do a lot of these jobs.

A Harbor freight DA or the 3m headlight drill system might not be a bad investment for a job like this, but seeing as you have a Detailing business, you should have something handy.
 
Yeah, I do have a Flex 3401 here so I'll hit it with a compound after I sand it down. I'm just worried if I needed to get a grinder for this.

Ian Duff
Shineville Auto Detailing
Manila, Philippines
 
I always wets and my headlight restorations by hand starting with 400, 600, 800, 1000, 1200 and then 1500. It is alot of steps but it helps on making sure all the scratches are out and then ready for buffing.
 
I've always done them by hand as well. I've been looking at the 3M drill attachment here lately, and I'm pretty intrigued by it.
 
Here's my method: depending upon severity of crazing, you may opt to start with a finer grit.

Always clean thoroughly the surface before sanding and in-between steps, changing grit, etc.

Make certain you tape-off the paint and rubber seals. Popping the hood can reduce the risk of marring and facilitate reach of certain otherwise inaccessible sections of the lens. It is a good idea to have a large cotton drop-cloth to cover the engine. If this is cost prohibitive, 3-5 yards of plain-weave cotton fabric from your local craft store or supermarket will suffice.

For heavily damaged lenses, I begin by wet-sanding with 600-grit. Start off with moderate pressure, and keep a constant stream of water from a hose or spray bottle on the lens gradually reduce pressure until the yellow haze disappears, then continue with a higher grit. The headlight should appear completely white.

Then, I use 800-grit with moderate pressure, reducing gradually to light pressure. Check the surface periodically until the coarse grooves from the 600-grit are no longer visible.

Then carry on in the same manner using 1000, (1500 (if you feel it's necessary, but I find it superfluous in most cases)) 2000, then 3500.

Hopefully you have a machine. I usually use a rotary with a wool pad. (yes, I live dangerously.)

Then polish the headlight as if you were doing a paint correction. Coarse to medium-cut compound followed up with a glaze.

Don't forget to apply and maintain a plastic-safe sealant such as Diamondite clear plastic liquid armor.

Hope I was able to help someone with this verbose monstrosity.
 
Hey fellow members,

I was able to give the headlights a shot. What I did was to wet sand the headlights with 800, 1200 and 2500 then polished with ultimate compound then plastx. I didn't had access to an outlet so i manually rubbed the compound by hand and I really had a hard time removing the micro scratches! Anyway here's the pics

Yellowing on top for both headlights
View attachment 36281

View attachment 36282

Checking out the sand marks at 800 grit
View attachment 36283

Plast x!
View attachment 36284

Yellowing now goneView attachment 36286

I uploaded some other pics in my Facebook page www.facebook.com/shinevilleph

I'll do some more headlights these coming weeks as this is my first time to tackle a headlight job. Hopefully I do a better job with the headlights in the future. :)

Ian Duff
Shineville Auto Detailing
Manila, Philippines
www.facebook.com/shinevilleph
 
Back
Top