Hi Mike,
The 6 1/2" diameter pads a
Porter Cable type dual action polisher in my opinion pushes the limit of the machine and this could be part of the problem.
I have the
Porter Cable 7424 and found a world of difference when I decided to try
Lake Country 5 1/2 diameter pads.
The
Porter Cable 7424 style dual action polisher should come standard with 5 1/2 inch pads and corresponding backing plate.
Pads & Friction
The size or surface area does not directly affect the frictional force between two surfaces until downward force or pressure is applied. Reducing the pad size will only improve the mechanical efficiency of the machine.
The motor of your polisher produces some amount of power. The larger the pad surface area the harder the motor must work. Now, most will say "it's only 1 extra inch", but when it comes to surface area and friction your really talking about an additional 10 square inches. Now take a look at the difference between the 5 1/2", 6 1/2" and 7" pad...........Size does matter!
Surface Area - 5 1/2 pad = 23.75 in²
Surface Area - 6 1/2 pad = 33.18 in²
Surface Area - 7 pad = 38.484 in²
There is a direct relationship between the pad surface area and the polishers ability to transfer adequate power to the pad improving it's overall performance.
- What products are you using?
- What pads are you using?
- What speed setting are you using for correction?
Here's some great information by Mike Phillips that will help you if you need it.