Pictures & Comments: Sept 2014 Detail Boot Camp Class

Richard Zocchi Kustom 1956 Dodge Lancer - Detailing Class at Autogeek


Multiple Car Show Winner

1956 Royal Doge Lancer
The car premiered at the 2000 Grand National Roadster Show San Francisco Cow Palace and was awarded the prestigious George Barris Kustom d’Elegance Award.

(Richard Zocchi has won this award three times now … he was the winner of the very first George Barris Kustom D’Elegance Award in 1992 with his fabulous ‘39 Dodge and again in 1994 with his chopped yellow pearl ‘51 Olds).

At the Sacramento Autorama the car won the very first Manuel Arteche Memorial award.

At the Good Guys All American Get Together in Pleasanton, California, it was in the Top Five Customs.

Finally, at the West Coast Kustoms Paso Robles 2000 car show, it received the Larry Watson Nostalgia Pick.

The top was chopped four inches. The rear window was sunk into the package tray to create the flowing line. The side roof molding was hand-built. The windshield and all glass work was done by Dan Mazzoncini of Dan’s Glass, Concord, California.

The upper hood was lengthened 1 inch to create the hood grill and rear scoop.

The centerpiece of the grill opening was sectioned three inches and the grill cavity was hand-formed.

The front grill hood scoop and rear grill were hand-made of three-sixteenths round rod by John Aiello.

Headlights were extended out four inches to simulate early 50s Studebaker look.

Headlight bezels again used by Zocchi is his trademark look – ‘56 Olds with the outside lip cut off.

Front and rear bumpers were frenched and extended … all bumper bolts shaved off to give it a clean appearance.

Front and rear wheel wells were flared.

Hand-made rear skirts were added.

Rear quarter panels were extended four inches.

One-half inch round rod was used to create cavity opening on taillights, which were hand-built by Gene Winfield.

Side molding was used from ‘57 Pontiac which was altered on the quarter panels.

Doors and trunk handles were all removed and Unkl Al’s remote system was used.

Paint was applied by Marcos of Lucky 7 Auto Body, Antioch, CA. PPG toners of violet and white were used in a custom mix by Marcos with gold pearl.

The front suspension was re-worked with drop spindles from Fat Man Fabrications by Bob Madsen.

The car was then turned over to bob Westbury for installation of Air Technology Air Ride System.

The interior was hand-built by Bob Divine Interiors of Martinez, California. It was done in violet and white to match the dash and exterior. Pioneer sound system was also installed by Divine.

The engine is a stock 315 Hemi except for a mild cam. The engine was all painted and detailed.

All chrome work and stainless work was done by Sherm’s Plating of Sacramento, California.

The car has radial tires with 2 ¼ inch whitewalls.

Hubcaps were custom made.

Class Topics

  1. How to use a Waterless Car Wash.
  2. How to visually inspect paint.
  3. How to inspect paint with your sense of touch.
  4. How to inspect paint using The Baggie Test.
  5. How to use a Porter Cable 7424XP Polisher to remove swirls, scratches, oxidation and staining.
  6. How to use a Porter Cable 7424XP to polish the paint to a super high gloss.
  7. How to use a Porter Cable 7424XP and Griot's 3" Mini Polisher to machine apply a show car wax.
  8. How to inspect your microfiber towels.
  9. How to break open a coating of wax and carefully remove it.

We start by washing the car using Pinnacle Waterless Car Wash.

Why? Because as a "Best Practice" I don't introduce lots of water to classics, kustoms, antiques, streetrods or muscle cars and I don't teach others to do it either.

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Visual Inspection & The Baggie Test

Now that all the loose dirt and dust has been removed we inspect the paint using swirl finder lights and also with our clean hands followed by the Baggie Test.

Most people would think a show car has perfect paint in every sense of the word "perfect" but that's usually never the case. To the shock of many of the students, the paint on this car felt rough to the touch, somewhat like concrete.

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The correct way to use Detailing Clay

Next we went over the correct techniques for using detailing clay. There's lots of confusion over how to form the clay bar once it's removed from its packaging plus how to push it over the paint. All this is demonstrated first and then put into practice by the class.

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After
After I clayed a section of paint I asked Sam to inspect my work using the Baggie Test. Here's Sam feeling the section of paint I clayed....

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Here's Sam inspecting the section of paint left un-touched....

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Hands-on time!

The owner told me this car was recently appraised at $156,000.00

I have great relationships with all the local area "Car Guys" and having been at Autogeek for 5 years, and before that teaching classes at Meguiar's Corporate Office in Irvine, California, I've worked very hard to earn their trust.

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Contaminants on clay
Often times the contaminant you remove will be a blackish, grayish and even brown color. But it's possible to have contaminants bonded to the clay with very little color to them, clear overspray paint is a good example. Whatever was on the paint, claying removed it and left a clean, smooth surface for the next step, machine polishing.

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Just as important as claying is so is carefully wiping off the clay lube so as not to re-instill toweling marks, especially to a show car.

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:)
 
How to remove swirls using a Porter Cable 7424XP


Next up we went over the correct techniques for removing swirls and scratches using a Porter Cable 7424XP dual action polisher as well as the Griot's 6" DA Polisher and the Meguiar's G110v2.

For this step we used Pinnacle Advanced Swirl Remover with Lake Country 5.5" Orange Flat Foam Cutting Pads.

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Machine Polishing
I don't have any pictures of the machine polishing step but suffice to say we followed Pinnacle Advanced Swirl Remover with the Pinnacle Advanced Finishing Polish on black Lake Country 5.5" Flat Pad...

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Machine Waxing

Next we machine applied Pinnacle Souveran Paste Wax using Porter Cable 7424XP polisher with 5.5" Lake Country Blue Foam Flat Waxing Pads.

These polishers are light enough and compact in size enough that you can apply wax using only one hand on the polisher.

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Thin Coat of Wax
When applying a true show car wax to a finish that is smooth from claying and defect-free from machine correcting the paint and then machine polishing the paint in excellent shape you only need a thin coat.

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The correct way to remove a finishing wax
When it comes time to remove a finishing or true show car wax the first thing you do is inspect the quality of your microfiber towels to ensure you're not putting scratches back into the paint.

Then you put on some clean microfiber gloves, fold your towel 4-ways and carefully break-open the layer of wax on the surface and from their creep-out using small, overlapping circular motions.



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And if you do everything correctly to take the paint to it's maximum potential, a true show car finish!


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You guys did a super job! That's a beautiful car too!
 
You guys did a super job! That's a beautiful car too!


On behalf of the class....

Thank you Frank....


You've been a part of a lot of projects here at Autogeek and you know I always tell people that it's EASY to take a car in really bad condition and create a dramatic before and after results.

What's actually really hard to do is take something that most people think looks fine the way it is and take it to a higher level. Well that's what this class did when they worked on this SoCal Kustom Led Sled...


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And here's the SUN SHOTS!

Kind of hard to photograph pearl paint jobs in full sun but these actually came out really nice....


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Next up....

Restoring the original paint and interior on a 1967 Lincoln Continental.... prepare to be blown away!


:D
 
Totally impressed with this class. Learning on such special cars definitively boosts the confidence for any work you'll perform later. Also, it develops the sense of responsibility we must have when working on any car.

What I really like about these works is that the individual effort and care of each one multiplies in the end, making the results show at least 18+ times better.

Congratulations all,

*Loved Sam's expressions while inspecting the paint for contaminants!

Thanks for sharing,

Kind Regards.
 
Totally impressed with this class. Learning on such special cars definitively boosts the confidence for any work you'll perform later.

Also, it develops the sense of responsibility we must have when working on any car.

I agree.

I could get mundane daily drivers, but no one gets excited to work on transportation cars. Most people in their normal lives work on transportation cars or daily drivers and never get the chance to work on cars like I bring to these classes so it turns hard work, (buffing out a car is hard work), into a fun experience. And hard work is a lot more enjoyable when it also fun and rewarding.

There are other "detailing classes" offered in the world but I can assure you... when you attend one of these classes you're going to learn a lot and also have a lot of fun.



What I really like about these works is that the individual effort and care of each one multiplies in the end, making the results show at least 18+ times better.

Again I agree. There's a synergy among the people that make up the class that starts to grow from the first hands-on project and gets stronger with each new project. You can stand back and literally watch strangers become friends bringing more impact to the learning process.


*Loved Sam's expressions while inspecting the paint for contaminants!

These pictures....

After I clayed a section of paint I asked Sam to inspect my work using the Baggie Test. Here's Sam feeling the section of paint I clayed....

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Here's Sam inspecting the section of paint left un-touched....

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I have to admit I picked on Sam quite a bit over the course of the two day class but she was a real high energy gal and it was great having her in the class.

Plus she sent us a Fruit Bouquet yesterday and it was delicious!


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This class was absolutely awesome. I learned more information and had plenty of opportunity to learn to use new equipment than I thought was possible during a two-day training. It was great to work with one of the top professionals in the industry.

Thank you sir for the kind words....



I had two goals in mind I wanted to take away from this class.

The first was to introduce myself to different polishers. Currently, I use the Porter Cable and want to purchase a second, more advanced polisher, and with so many on the market, I was unsure of which one.

My new polisher will be the Flex.

The Flex 3401 is a BEAST when it comes to powering through a car that's completely wiped-out! Plus for heavy contamination, you cannot beat the results from using the Flex 3401 with the Nanoskin Medium Grade Autoscrub Pads.

Wait till I get the 1965 Plymouth Belvedere II pictures posted, it's going to blow everyone away....


My second goal was exactly how Mike Phillips stated, and that was to bring my comfort level up with paint correction.

Thanks for bringing that aspect into the conversation Rick. I borrowed that phrase from Mike Pennington, (Director of Training for Meguiar's), as that's one of the things he would always stress when we taught classes together.

There's no way I can turn anyone into an expert at anything in two days.... but if I can impart both head knowledge and practical skills based upon hands-on experience, then I can bring up, and hopefully dramatically bring up your comfort level with all aspects of car detailing and that's where you start. It's only time and experience that turns a person into an expert. In other words, putting time in behind the buffer... (or any tool or product).



I detail for a living. Beyond the above, I learned some new information that can improve my business skills, assess a potential client's needs, and realistically - from both my client's perspective and mine - meet those needs.

This is so important when ti comes to being successful on the business side of car detailing. Job number #1 is to evaluate the customer, not evaluate the car and then match your services to your customer.


I was also introduced to new compounds, polishes, and waxes that I can add to or replace what is currently in my arsenal.

Everything we use has to be top notch in quality if for no other reason due to the caliber of the cars you're working on... while not every car at my class is valued at $156,000.00 like the 1956 Dodge Royal Lancer, every car is valuable to their owners and to date... we've always earned every car owner's trust by avoiding mistakes delivering customer pleasing results. (Knock on cyber wood)


In Ken Robinson's book, "The Element," he writes about doing your passion and being in your "tribe," and how this helps create a successful and satisfying life. It was great to spend a weekend with both enthusiasts and other detailers doing this work for a living.

I like that idea... I'll have to check out Ken's book... definitely spending two days with like minded people passionate about this craft tends to light your fire for cars and car detailing.


Thanks for recognizing our passion Nick, and thank you for all of your guidance too!


Rick it was a genuine pleasure having you in the class and thank you ahead of time for helping us to get the seats out of the Chrysler Town & Country Van. That's another set of before and after pictures from this class that are going to blow people away!


:)
 
Rupes Bigfoot Polishers Detailing Class & Extreme Paint Restoration


To give everyone lots of hands-on time using the Rupes Bigfoot family of orbital polishers including the,

Rupes Bigfoot 21mm Orbital Polisher
Rupes Bigfoot 15mm Orbital Polisher
Rupes Bigfoot Duetto 12mm Orbital Polisher
Rupes Bigfoot Mini 12mm Orbital Polisher


Plus we used the complete Rupes "system" of pads, compounds and polishes to machine compound and polish the original paint on this classic one-owner 1967 Lincoln Continental.

Rupes Zephir Gloss Coarse Gel Compound
Blue Coarse Foam Cutting Pad
White Diamond Ultra Fine Polish
White Foam Finishing Pads



As you can see in the "before" picture below, the paint, glass, chrome and interior are all dull and lifeless. But even though this car is 48 years old using the proper products, techniques and Rupes Bigfoot Polishers the paint on this car is going to spring back to life! Plus the interior is going to be revitalized too!


Another first in the car detailing industry
The original antique single stage paint on this 1967 Lincoln Continental Convertible was hurting for certain. It's not only old but it's dried-out, oxidized and brittle.

My article on how to restore antique single stage paint is the only article like it in the world and teaching a class using the real deal, that is a real classic car with the original paint is the first time a true class has been taught showing how to properly restore antique single stage paint using the techniques I share in my article.

So this is a first in the industry and what makes it more unique is that Richard, one of the cameramen from My Classic Car with Dennis Gage was here to record this rare and unique opportunity for a future episode of My Classic Car.


Watch as the amazing transformation takes place before your very eyes.....



Meguiar's #7 Show Car Glaze - Been around since the time of the Model T

Each project starts with a demonstration, in this example the correct technique for applying Meguiar's #7 Show Car Glaze and really working it into the paint is shown.

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Here you can see Richard from "My Classic Car" filming this demonstration.

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Behind me you can see multiple bottle of #7 waiting in the wing....

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Waterless Wash

Before we start, we go over "why" to use a waterless wash on a classic or antique car. The audience that watches My Classic Car will hopefully benefit from this but the reason why is so you don't introduce water to areas inside the car body and frame where it can cause RUST.

So a waterless wash is perfect for classics and antiques and even muscle cars and streetrods not to mention your car as long as it's not to dirty.

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Hands-on with Detailer's Waterless Car Wash
After the demonstration as to how to properly use a waterless wash the class goes to work getting this 1967 Lincoln Continental surgically clean and this car was really dirty when it arrived by my request to the owner.

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Heavy Saturation Application of #7
After the loose dirt was removed, next there was a demonstration on,

  1. How much #7 to use (a lot).
  2. How to work the #7 into the porous single stage paint.

Then I turned the class loose to rub the paint out with the #7 Show Car Glaze.

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Soaking in #7
When this step is performed correctly, there should be a visible, thick layer of the #7 polishing oils covering all of the paint.

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After this step we moved the car out of the studio and into the warehouse where it soaked in the #7 polishing oils till approximately 4:00pm.

This project was started before 8:00am and even before we started the Power Point Presentation so we could get the car clean, get it rubbed-down and move it out of the way till later in the day.


I have had the good fortune of helping hundreds if not thousands of people bring old, dead and dying single stage paint jobs back to life. I'm not the only one that knows about the secret of #7, I'm just the guy that wrote the article sharing it here.

Besides myself, watch the below video and you'll see and hear both Barry Meguiar and Wayne Carine say the same thing about #7, that is how it's been around since the car as "invented" and it's been saving paint for over 100 years now.... and these two guys have been using this product long before me....


[video=youtube_share;FABEguuDMFs"]Barry & Wayne talk about #7 [/video]​



:)
 
*****Time Lapse*****


Now keep in mind, before we buffed out the paint we first did these projects,


1. Car Washing Techniques
For this we used a 2000 Camaro and a 2002 Chrysler Town & Country Van

We had hands-on time using,

  • Autogeek Foam Gun
  • Iron X
  • Nanoskin Wash Mitts

2. Show Car Detailing with entry level DA Polishers
For this hands-on training we used the Porter Cable 7424XP, Meguiar's G110v2 & Griot's Garage DA Polisher with Pinnacle Advanced Swirl Remover, Pinnacle Advanced Finishing Polish and Pinnacle Souveran Paste wax. The training car was the 1956 Dodge Royal Lancer.



3. Show Car Detailing with the Flex XC 3401 Forced Rotation/Oscillation DA Polisher
For this we used the 1965 Plymouth Belvedere II Muscle Car along with Blackfire SRC Compound, Blackfire SRC Finishing Polish and Blackfire Black Wax plus Lake Country 6.5" and 5" Hybrid Foam Pads.


Soaking Time
It wasn't till after we finished all of the above products did we bring the 1967 Lincoln Continental BACK to the studio to buff it out. That was to allow the oils in the #7 to migrate into the paint like you see them migrating into this piece of paper.

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I explain how this works and why it's important when restoring antique paint in this article which can also be found on AutoTraderClassic.com

The Secret to Removing Oxidation and Restoring a Show Car Finish to Antique Single Stage Paints



:)
 
Fast forward to 4:00 O'clock PM!

At approximately 4:00pm, after working on 4 other cars we moved the 1967 Lincoln Continental back into the studio to wipe off the #7 that has been soaking into the paint for approximately 8 hours.


Removing the #7 Show Car Glaze
Wiping off #7 that's been soaking in and also semi-drying isn't like wiping off a coat of Souveran Liquid Wax, (very easy to wipe off, you have to put some passion into it or as some would say... a little elbow grease....

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The below picture is actually cropped out of the above picture showing the time via the clock on the wall... that's Bob Eichelberg talking to my buddy Jason who owns the 2000 Camaro.

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Teamwork
Not only does it cut down on some of the grunt labor but it's also a lot of fun, especially since all these people saw the "before condition" of the paint and as they are wiping the #7 off they are seeing a dramatic transformation in color and overall condition.

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Here's Axel looking like he's at peace with himself and with the car...

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HUGE CARS!
Cars from the 1940's, 1950's, 1960's and 1970's are often times HUGE! In order to remove the #7 pure polish out of the center of the hood Justin is really having to reach and use some arm muscles too...

Another reason besides the "cool factor" I bring in classics, muscle cars and streetrods is because they do tend to be very large it provides PLENTY of room for everyone to get plenty of hands-on time for whatever the tool or process is that we're going over.

Come on Justin... r-e-a-c-h a little futher... you just about have it.... :D

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Tape-off Time
After we wiped off 97% of the oily #7 Show Car Glaze we then went over techniques for how to tape-off a car.

Classic cars with original paint will tend to have thinner paint on all the edges, corners and raised body lines so to prevent a whoops! we carefully taped all these areas off.


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In my class you get hands-on experience on the techniques needed to correctly tape-off a car. If you can't get to my class here's my article on this technique....


How to tape-off a car before machine polishing



Next up.... time to break out the Bigfoots!


:D
 
How to use the Rupes Bigfoot Orbital Dual Action Polishers


First a demonstration showing the correct technique when using Rupes polishers. This starts with teaching everyone to forget everything they know and do when using other dual action polishers like pushing down firmly on the head of the units.

Instead you use light pressure as the cutting action comes from the long orbit stroke of the drive unit moving the abrasives over the surface.


Full Attention
Even though the class has been going full speed since 7:30am this morning just look at how attentive they are as we head towards 6:00pm!

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This is funny... look at Chris in the yellow shirt behind me intently watching...

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Test Spot
Here's the section where I did the Test Spot using the Rupes Bigfoot 21 with the Rupes Blue Foam Cutting Pad and the Rupes Zephir Gloss Coarse Gel Compound.

The paint where I buffed looks brand new....

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Hands-on Training Time
We have enough of the various models of Rupes Bigfoot polishers in the classroom that everyone can use them all as they cycle through them on this really big training car.

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A Flex guy using the Rupes!
Here's Chris working the Rupes Bigfoot 21 to remove years of swirls, scratches, water spots and oxidation.

Just to note, I love having Reps from any of the companies carried by Autogeek take part in our classes and this means getting to use their competitors tools and products.

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Equal Opportunity at Autogeek's Detailing Boot Camp Classes
Both Marco D'Inca and Andreas Valentini, son of Guido Valentin, Presidente of Rupes and an engineer for Rupes, both attended my May Detailing Boot Camp Class in 2013 and both of these guys, also my friends had a chance to use the Flex Tools on a 1940 Chevy Sedan Streetrod.

VIP Guest Marco D'Inca from Rupes at Autogeek's Detailing Boot Camp Class



Here's Jeff using the Rupes Mini...

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Pigmented Single Stage Paint
Pretty easy to see that we're working on single stage paint. This is perfectly normal to see in case you've never buffed on an old school single stage lacquer or enamel.

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Machine Polishing
After the compounding step everyone switched over to the white foam finishing pads and the Ultra Fine Cut White Diamond Polish.

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Here's Willy polishing the paint to a super high gloss finish....

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Machine Waxing

After compounding and polishing the next thing we did was machine apply Pinnacle Liquid Souveran Carnauba Wax. To apply this we switched over to the simple Porter Cable 7424XP with 5.5" Lake Country Blue Waxing pads.

After compounding and polishing with the Rupes system the paint on this car was 99.9% perfect as could be achieved without risking damage so all that's left to do is seal the surface with a coat of wax. When working on paint this clean, smooth and defect-free you don't need any aggressive action from your polisher, all you need to do is spread out a thin coat of wax so that's why had everyone use the PC to apply the wax instead of the Rupes.

Plus I already had about 6 LC 5.5" Blue Wax pads primed with wax from a previous car project and ready to go...


Here's Willy, Craig and Justin machine waxing or machine sealing the paint....

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Here's Arnold getting the vertical panels....
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Here's Kevin, Jeff, Dave and Rick tackling the front clip.

NOTICE how clear and wet looking the paint is in this picture BEFORE the wax is applied and removed. The #7 followed by the Rupes Paint Polishing System totally knocked this project out of the park!

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Thanks Rick for your attention to detail...

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Here's Tyler machine waxing the huge back fenders...

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Here you can see the MASSIVE trunk lid coated with wax. I don't think anyone that attend this class will ever work by hand again... they've become one with the machine...

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Wiping off the wax
After we let the wax dry to a haze, everyone used the skills and techniques they learned earlier that day on the 1956 Dodge Royal Lancer to,

  1. Inspect their microfiber towels
  2. Wear Microfiber gloves
  3. Fold their towels 4-ways
  4. Gently break-open the wax and then gently wipe off the dried wax residue...

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You can see Axel folding his towel in this shot while in the back Craig, Sam and Willy have their Microfiber Gloves on as they work....

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Finishing up....

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Next up...

The big reveal!


:D
 
First... here's the before pictures.....

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Here's the after pictures....

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The below picture is the same picture as above only flipped vertically

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I won't post the after shots of the interior till I get to the process pictures showing the interior being machine scrubbed and steam cleaned....


:)
 
This was not only an amazing class but overall experience. I learned so much and met some amazing people that came from all different professions and skill levels. Mike, Nick, and Jessie were great teachers. You can tell that they not only have a passion for detailing, but also educating others. I definitely feel that the class was worth it and I highly recommend that anyone looking to become a better detailer or even if you have an interest in learning how to work on your own car, take the class.

You spend a lot of time hands on working with the newest equipment, learning proper techniques, and learning to be more confident when it comes to detailing cars. The class covers both interior as well as exterior detailing and is great for guys and gals that are in the industry and those hobbyist who are looking to learn more. I had a great time and again would highly recommend it to anyone lucky enough to sign up for the next session.

Thanks again Mike & Nick!
 
Mike i saw the condition of that Lincoln before the boot camp started, and that is a huge turn around, that car looks freshly painted.
 
That is just a ridiculously insane transformation on that classic Lincoln land yacht! Amazing!!!
 
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