I don’t know if it’s just me, but anybody else who has put a 3” backing plate on a 5”/6” polisher chime in and share your experiences. This is only to help zmcnulty if he goes down this route.
When I changed my porter cable to be a “mini” polisher by using a 3” backing plate I noticed it became a bit unwieldy. The feel of the machine changed drastically as the pad surface is much smaller between a 5.5” pad and a 3” or even 4“ pad. The polisher doesn’t “rest” as easily on the panel since the “foundation” is reduced.
I noticed I needed to control it just a bit more since the balance was slightly off. It seemed to require a speed of 4 or more or it didn’t feel smooth. Those are the two biggest things I noticed.
In saying that though, it worked phenomenally for my needs and gave great results! The larger body of a 5”/6” polisher just requires an adjustment to get used to having a smaller 3” pad.